Root Cause Analysis for Boiler & Steam Cycle Failures

Detailed review of common damage mechanisms — waterside and fire-side corrosion, flow-accelerated corrosion (FAC), fatigue, hydrogen embrittlement — and how they manifest in boiler tubes, power piping, condensers and pressure vessels. Covers evidence collection through visual inspection, NDE, and destructive sampling.

Root Cause Analysis for Boiler & Steam Cycle Failures is an instructor-led StratEnergy training course in the Boiler, HRSG & Plant Reliability track. The next published session runs in Kuala Lumpur, Malaysia on 4–5 October 2027 as a face-to-face classroom course. It is intended for Root Cause Analysis (RCA) Specialists, Inspection Engineers, NDT Personnel, Condition Monitoring Specialists, Failure Investigation Teams, QA/QC Engineers, Reliability Managers, Plant Managers, Operations Managers, Shift Engineers, Operations Engineers, Control Room Operators, Utility Engineers. Teams can also request in-house delivery.

Upcoming Sessions

  • 4–5 October 2027 — Kuala Lumpur, Malaysia · Face-to-face (classroom) · 2 days

Register at register@stratenergy.com.ph or contact alitaperez@stratenergy.com.ph. Enquire about this course.

Course Outline

Damage Mechanisms

• Waterside and fire-side corrosion

• Flow-Accelerated Corrosion (FAC)

• Fatigue

• Hydrogen Embrittlement

• Stress-Corrosion Cracking Steam Cycle Components and Failure Modes

A summary of failure modes most frequently observed in:

• Boiler tubes and internal pressure parts

• Boiler gas path and exterior

• Power piping (condensate, feedwater and steam)

• Valves and pumps (focus on major items)

• Condensers and other heat exchangers

• Pressure vessels Collecting Evidence and Identifying the Failure Mechanism

• Defining the investigation scope

• Visual inspection techniques

• Non-Destructive Evaluation (NDE)

• Destructive sampling and laboratory analysis

• Distinguishing failure mechanism from root cause Root Cause Analysis Methods

• Structured RCA techniques

• Documenting findings and corrective actions

Who Should Attend

Root Cause Analysis (RCA) Specialists, Inspection Engineers, NDT Personnel, Condition Monitoring Specialists, Failure Investigation Teams, QA/QC Engineers, Reliability Managers, Plant Managers, Operations Managers, Shift Engineers, Operations Engineers, Control Room Operators, Utility Engineers

Frequently Asked Questions

When and where is the next Root Cause Analysis for Boiler & Steam Cycle Failures session?

The next published session runs in Kuala Lumpur, Malaysia on 4–5 October 2027 as a face-to-face classroom course.

Who should attend?

Root Cause Analysis (RCA) Specialists, Inspection Engineers, NDT Personnel, Condition Monitoring Specialists, Failure Investigation Teams, QA/QC Engineers, Reliability Managers, Plant Managers, Operations Managers, Shift Engineers, Operations Engineers, Control Room Operators, Utility Engineers

Can I nominate a substitute?

Yes. A registered participant may be replaced by a colleague at no additional cost — just email the substitute's details to register@stratenergy.com.ph before the course starts.

Is in-house delivery available?

Yes. In-house delivery at your plant or office can be requested for teams in Southeast Asia and the Middle East. Contact StratEnergy to discuss scope, tailoring and availability.

How do I register?

Email register@stratenergy.com.ph with the course title, session dates and participant names, or contact alitaperez@stratenergy.com.ph. You can also use the contact form on our website.

Training by role: Plant operators & shift engineers · Maintenance, reliability & planners · Inspection, integrity, corrosion & metallurgy

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