Boiler & HRSG Tube Failure Root Cause Analysis and Repairs
Primarily for Asset Managers and O&M personnel working with thermal power plant steam generators (radiant boilers, CFB units, HRSGs). Covers root cause analysis of pressure-part failures plus repair and replacement strategies, including extensive cases handled by an experienced expert.
Boiler & HRSG Tube Failure Root Cause Analysis and Repairs is an instructor-led StratEnergy training course in the Boiler, HRSG & Plant Reliability track. No session is currently published; contact StratEnergy for future dates or in-house delivery. It is intended for Boiler Engineers, HRSG Engineers, Mechanical Engineers, Metallurgical Engineers, Maintenance Engineers, Reliability Engineers, Inspection Engineers, Plant Engineers, Asset Integrity Engineers, Welding Engineers. Teams can also request in-house delivery.
Upcoming Sessions
No session is currently published. Contact StratEnergy for future dates or in-house delivery.
Register at register@stratenergy.com.ph or contact alitaperez@stratenergy.com.ph. Enquire about this course.
Course Outline
Causes of Boiler and HRSG Pressure Part Failures
• Key types of failures
• Failures from fabrication quality issues
• Failures during commissioning
• Failures from operational issues (corrosion, fatigue, overheating, others)
• Failures from other causes
Root Cause Analysis of Tube and Pressure Part Failures
• Inspection and analysis techniques and strategies
• Collecting evidence and identifying the failure mechanism
• Root cause analysis methods
Pressure Part Repair and Replacement Options
• Individual tube replacement / plugging / repair
• Tube panel replacement (single HARP or selected HARPs)
• Tube module replacement Engineering, Procurement, Replacement Actions
• Specification development for replacement or upgrade
• Re-engineering considerations
• Schedule and price issues (local vs. off-shore sourcing, fabrication options, construction management)
• Project supervision and oversight
Pressure Part Replacement Case Studies
• Extensive design / fabrication quality issues in new plant
• Partial replacement of evaporator tubes
• Full replacement of evaporator modules
• Replacement of tubes damaged in turbine accidents
• Partial HARP replacements and access issues
Who Should Attend
Boiler Engineers, HRSG Engineers, Mechanical Engineers, Metallurgical Engineers, Maintenance Engineers, Reliability Engineers, Inspection Engineers, Plant Engineers, Asset Integrity Engineers, Welding Engineers
Frequently Asked Questions
When and where is the next Boiler & HRSG Tube Failure Root Cause Analysis and Repairs session?
No session is currently published; contact StratEnergy for future dates or in-house delivery.
Who should attend?
Boiler Engineers, HRSG Engineers, Mechanical Engineers, Metallurgical Engineers, Maintenance Engineers, Reliability Engineers, Inspection Engineers, Plant Engineers, Asset Integrity Engineers, Welding Engineers
Can I nominate a substitute?
Yes. A registered participant may be replaced by a colleague at no additional cost — just email the substitute's details to register@stratenergy.com.ph before the course starts.
Is in-house delivery available?
Yes. In-house delivery at your plant or office can be requested for teams in Southeast Asia and the Middle East. Contact StratEnergy to discuss scope, tailoring and availability.
How do I register?
Email register@stratenergy.com.ph with the course title, session dates and participant names, or contact alitaperez@stratenergy.com.ph. You can also use the contact form on our website.